KH-100A Sub-high Speed Paper Cup Machine

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KH-100A Sub-high Speed Paper Cup Machine

KH-100A, a sub-high speed paper cup machine, achieves a stable cup making speed of 90-100pcs/min. Compared with KH-90A middle speed paper cup machine, the 100A has more efficient transmission system, more strict processing precision and technology. Compared with KH-SC128, 100A’s appliances are more likely to be equipped with high-quality Chinese-branded components. It is an excellent choice for medium and large paper cup companies that have high requirements for machine quality and running speed.

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Model:
KH-100A
Brand:
KINGHIGH
Code:
KINGHIGH-KH-100A

Product Description

Brief Description

The characteristic of the machine:

1. Sub-high speed paper cup forming machine comes with 2 turntables, open intermittent cam mechanism and gear transmission, longitudinal axis structures.

2. The whole machine adopts automatic lubrication system, which makes all mechanical parts working much more smoothly.

3. Cup side is preheated by a Chinese-branded 3.3KW hot air gun and then sealed by Ultrasonic

4. Bottom sealing by 2pcs of hot air devices.

5. Cup top curling has two steps, rotary curling and heating figuration, which makes the curling more stable and with better appearance (round and smooth).

6. The machine comes with PLC control system, sensor failure detecting and it stops working automatically if the machine has any problem, it can greatly improve operation safety and reducing labor cost.

7. All bearings of the machine are made in China high quality suppliers and the vacuum generator is made in Japan (SMC brand).

8. It is easy to make cups with different sizes by changing molds.

9. With automatic cup collection system and counter.

Samples

Main Technical Specification

Model	KH-100A
Paper Cup Specification	2-16oz (mold exchangeable)	16-22oz (mold exchangeable)
	Top Diameter : 65-92mm Height : 60-170mm Bottom Diameter: 50-65mm
Paper Specification	170-380 GSM single/double PE coated paper, PLA/PBS biodegradable coated paper
Production Capacity	90-120pcs/min
Power Source	380V 50HZ 3Phases
Average Power	14.5KW (Total Power: 21KW)
Air Supply Requirement	Compressed air: 0.5-0.8Mpa Air outlet: 0.4-0.5cbm/min
Total Weight	3000KG
Package Size	Wooden case (LWH): 273016501900mm

Machine Configuration

Model		KH-100A Sub-high speed paper cup machine
	Configuration	Brand/Origin
Electrical components	Switching power	MEAN WELL, Taiwan
	Main and branch breaker	CHINT, China
	A.C. Contactor	CHINT, China
	Solid state relay	Fotek, Taiwan
	Small relay	C-Lin, China
	Button with light and switch	Autonics, Korea
	PLC programmable controller	Delta, Taiwan
	Temperature controller	Autonics, Korea
	Touch screen	Inovance, China
	Inverter	Delta, Taiwan
	Servo motor for bottom paper feeding	Delta, Taiwan
	Servo driver for bottom paper feeding	Delta, Taiwan
	Photoelectric sensor For Paper fan lacking monitoring/ Cup body horizontal displacement monitoring/ Cup rotation displacement monitoring/ Cup bottom delivery failure monitoring/ Cup Bottom paper roll shortage monitoring/ Cup drop-down and missing monitoring	Fotek, Taiwan Autonics, Korea Panasonic/Omron, Japan
	Ultrasonic generator	CRH CHANGRONG, China
	Ultrasonic welding head	CRH CHANGRONG, China
	Cup side preheater	3.3kw 1pc, made in China
	Bottom hot wind heater	5.5kw 2pcs, made in China
	Ring blower	SUNSUN, China
	Rotary encoder	Omron, Japan SICK, Germany
	Main motor/ Electromagnetic braking three-phase asynchronous motor	Gear motor, China
	Gear reducer	Gear motor, China
	Bottom paper roll unwinding motor	China
	Cup lip curling motor	China
	Bottom forming motor	China
	Oil pump/motor	China
	Silicone oil coating device	Home made
Pneumatic components	Vacuum sucker manipulator	China
	Pipe quick coupling	Airtac, Taiwan SMC, Japan
	Cylinder	China
	The Electromagnetic Valve / Mechanical valve	Airtac, Taiwan SMC, Japan
Machine transmission	Machine frame	Standard angle iron and iron square tube, iron plate
	Bearing	China high quality brand
	Automatic lubrication system	Continuous shower type with Oil distribution pipe
	High precision open discal cam, grooved cam and indexing plate	20CrMnTi steel • Carburization hardening, quenching and tempering etc. heat treatments • Made by CNC processing center • Korean technology • Smooth curve, high precision, high hardness, high torque, with automatic lubrication system, longer service life
	Transmission shaft	45# steel Heat treatment
	Turntable	Aluminium Alloy

Note: Machines are being improved constantly, configuration is subject to the latest design and technology. Minor configuration changes are subject to change without notice.

Machine main structure

Machine details

1. The paper cup fans will be sucked down and pushed forward. And the paper cup body sleeve will be preheated and then sealed on the horizontal forming mold by Ultrasonic. Higher speed with preheater is better for any sizes of paper cups, especially best for heavy-weight thick paper.

2. The cup bottom will be punched and sucked inside under of the molds and then the paper sleeve will be turned over up and go through the molds.

3. The molds with sleeve and bottom will be heated twice by the hot air guns. And then the end of the sleeve will be pre-folded inward to get ready for sealing with the paper cup bottom. After that, the paper cup bottom will be completely sealed well by the embossing and sealing device. Then the well-bottom-formed paper cups will be transferred to the top curling turntable to form the top curling.

4. The cup top has been moistened by the food grade silicone oil to make the curling top pressure well-distributed to avoid the burst, which will improve the paper cup aesthetic degree. And the cup top will be curled twice. Compared with once curling, twice curling is more suitable on high speed machine which makes the cup curling tight and better-looking.

To this step, a cup is done. The cups will be blown to the acrylic pipe to the collection table. Each stack quantity will be counted.